Buying tips

By telleropnul, October 27, 2021

Unit conversion

1 inch = 25.4mm
1 bar = 14.5 psi (pounds per square inch)
1 cfm = 38.3 lpm (litres per minute)
1hp = 0.75 kW

Air compressor

Garnet grit blasting requires a free air delivery (FAD) of 18-22 cubic feet per minute (500-700 litres per minute) of airflow at at least 100 pounds per square inch (psi) pressure (7 bar).   You effectively need two things: 1) a certain flowrate at 2) a certain pressure on your object.  This typically requires a 25hp motor.  Air has to be dry, especially for painting and grit blasting.  Single phase air compressors will only get you to about 12 cfm (330 lpm).  The larger the tank, the longer you can run airtools without the motor kicking in to ‘top up’ the tank.  Spray painting requires a large tank as these use HVLP spraypaint guns (high volume low pressure).  Spray painting requires at least a 60 gallon tank (225 liters) with a ‘topping up’ capacity of 13 cfm.  Clear coat is more demanding than base coats.

Your average single phase air compressor will have a 3-4hp electric motor on a 15A GPO, cast iron 2 or 3 piston compressor pump and 75+ liter tank with an output of 300 lpm (10.5 cfm).  When a compressor draws in air, the air is compressed to about 12 times normal atmospheric pressure. Pressurized air is not able to hold as much water. As the pressure increases, water vapor condenses back into a liquid.  Options to get rid of moisture in the tank:

  • leave tank drain open when not in use.
  • drain tank before use.
  • water separator filter on tank output.
  • air conditioning unit to remove moisture from incoming air.

Warning: Do not mess with pressure vessels.  Remember – you are the softest thing in the shop.